1.Function Description:
HY-LS J 500 robot vision screw machine is suitable for automatic screw locking of assembly lines in high-value products such as navigation, tablet computers, new energy, power batteries, and auto parts . It can also work independently, with online and offline operations. Dual function. The screw locking torque, speed and time are adjustable, with torque display output, interface design torque and locking times counting statistics function . The electrical control part of the robot vision screw machine adopts a modular design, which has high integration, good versatility and convenient maintenance; the main actuator is controlled by SCARA robot , which has high precision and good reliability; the electrical circuit of the equipment adopts domestic and foreign standard control devices and equipment. It is convenient for maintenance and replacement.
Visual Screw Machine
2. Equipment Features:
1. Configure the intelligent electric batch, realize the output and storage of torque and torque curve, and set the torque by software, which avoids the management problem of manual adjustment of torque. Intelligent electric batch with torque feedback and torque display function, torque feedback accuracy: ±5% .
2. High control precision and good reliability: The main actuator of the equipment is controlled by SCARA robot , which is precise and stable in control and has good reliability; the electrical control part of the equipment adopts a modular design, which has high integration, good versatility and high reliability.
3. The repeatability of positioning accuracy can reach ± 0.01 mm Within the error, the industrial camera visually corrects the positioning, realizes high-precision screw locking, and meets the high-precision requirements.
4. Industrial computer and motion control card are the control system, support barcode scanning, support CPK, SPC and other data analysis functions, and support MES system data upload function.
5. Feeding and discharging method: used with the line body, placed next to the assembly line body.
6. Screw lock payment method: One suck and one lock.
7. Double screw feeder: applicable to two different specifications of screws.
8. Operation mode: One key to start, one key to reset, one key to stop, simple operation and stable performance .
9. Support automatic magnetization function, the lock-through rate is as high as 99.7%; support automatic processing of residual screws of suction nozzles to avoid locking products;
3.
Work Station Description
4.The Main Technical Parameters
1. The equipment is a SCARA robot vision screw machine, with barcode scanning function, data upload to MES system, and use with the line body (placed next to the assembly line body).
2. Working height: 900mm±10 (Line track height);
3. Line configuration: 4-axis manipulator, 2 sets of screw feeders, intelligent electric batch, industrial barcode camera;
4. The equipment should conform to ergonomics, meet the requirements of safe production, and have a beautiful appearance. Where there are potential safety hazards, there should be corresponding safety protection facilities and devices;
5. Install 1 dual-interface electrostatic alarm/station; install three-color lights, and automatically alarm when the equipment is abnormal;
6. Torque range: 1~5.5kgf.cm, torque control accuracy: ±5%, with torque feedback and torque display function, torque feedback accuracy: ±5% (specifications can be customized);
7. Torque parameters can be designed and stored through software, which is convenient for quick replacement of models;
8. Can be connected with MES system of customer company, functions: SOP projection screen display function, component binding, overall OK/NG information of product report, actual fixed torque and OK/NG information of each screw;
9. Equipment programming: industrial computer + display;
10. The start button of the equipment is marked in green, and the emergency brake button is marked in red. And each button cannot protrude from the surface of the device by 10mm. The outer periphery of the button is equipped with an anti-mispress device, and there is a black silk screen logo next to it.